Redzone Reviews

“Redzone is helping us pick up speed and make real progress

Pros

I really appreciated the support from my Redzone Coach in building the necessary momentum for full adoption by our site team. Its often challenging to generate enthusiasm for these deployments, but our coach was skilled at encouraging participation from resistant employees.

Cons

The only downside is that its only available on iOS and theres no desktop interface.

“Thrilled to have Redzone compliance in Thailand!

Pros

I appreciate how Redzone allows me to set up triggers for checks. These triggers can be programmed automatically and accurately based on downtime events. It helps us identify the reasons for losses and greatly aids in further improvement.

Cons

I really enjoy the Redzone training and there's nothing I dislike. The only challenge my team faced was using both paper and Redzone for recording checks which created duplicated work. However this will be phased out once we fully implement the system.

“Redzone shows us exactly where we're losing time in production

Pros

I value the ability to track downtime and monitor line performance.

Cons

Locating the sensors can sometimes be challenging for us which is frustrating.

“Couldn't ask for better support

Pros

The support team at Redzone absolutely killed it during the implementation process. They were there for every question and hiccup, making sure we got up and running without a hitch. Honestly, having that level of support made a huge difference for us.

Cons

Here's the thing about Redzone: people won't fully jump on board until they see what it can do for them. Once they realize how much easier their work can get with this tool, it's like a lightbulb moment, and everyone's all in. It's just about getting over that initial hump.

“Truly an all-in-one solution for our needs

Pros

The software provides a comprehensive solution for all compliance needs in a single location. Managing compliance and tracking reports is simple and user-friendly. The coach was professional and knowledgeable, and I would definitely recommend the software to others.

Cons

The forms lack a logical option which would be beneficial for us in some cases.

“Making big strides toward going paperless

Pros

Redzones assistance in going paperless will save us time and provide real time floor tracking.

Cons

Theres a lot to learn, and I believe additional training from experts would have been helpful.

“We're well on our way to a paper-free workflow

Pros

Redzone has helped us transition to a paperless system. The operators find it easy to input data such as machine downtime and scheduled checks for the production line. As supervisors we have complete visibility of all the lines and the quality dashboard allows us to manage by exception. I can easily identify any failed or warning checks and understand why they occurred and what actions were taken. Before using Redzone these practices were time consuming both in data entry and review.

Cons

We need to purchase more ipads. It would save us a lot of money if the system could be accessed through Windows or Android devices.

“Redzone compliance is helping cut our paper usage significantly

Pros

The compliance module has helped us reduce the use of paper on the production line. We can now easily search for checks and filter them by line, date and production.The data entry process is incredibly easy, ensuring that operators perform checks at the right time and enter accurate information.

Cons

Learning and mastering compliance takes time, especially when creating datasheets. However, once done correctly it makes tracking and monitoring production line paperwork really easy for us.

“Redzone is a game-changer

Pros

Realtime data tracking! We can now monitor the performance of the entire factory from our iPads. The app Is simple and we can easily manage new users and products through the admin app. We no longer need to manually record downtime and Redzone saves us more time allowing us to focus on reducing it.

Cons

The initial setup was confusing. We encountered issues with assets, asset types and locations. However everything started to make sense as we began using the system. It took some time to get used to and required adjustments to fine-tune it to our needs.

“Meetings run smoother and faster with Redzone

Pros

The app truly gives our frontline operators a voice. They can comment, take photos and record videos of any downtime issues. We can also create actions based on downtime. The information is accessible to everyone and as a supervisor I can oversee all my lines and manage them easily. The coaching provided was excellent and the practice week sessions helped us understand the system better preparing us for the actual coaching.

Cons

Currently, we're in the GMT +8 timezone, so if we have any support-related questions, we have to wait until the afternoon for feedback. It would be great if they had a support office in the Far East.

“We approve this software!

Pros

I appreciate that this platform allows us to see our production and facilitates communication with the shop floor.

Cons

Redzone has very few flaws, and it's even easy for non-tech-savvy people to use effortlessly.

“Spiced things up in our spice production

Pros

We no longer rely on pen and paper to record downtime data. With Redzone, we can easily access live data and the data center making it effortless to review past production runs or shift reports.

Cons

We hope to have voice input in the messaging functions. Additionally, when we initially set up the system, it took some time to understand how the data was related, and we had to make several adjustments.

“Really boosts efficiency

Pros

Redzone can help us improve line efficiency. I can now see the actual line capacity, allowing for better planning and line balancing by allocating the appropriate number of people. Redzone helps us reduce loss time.

Cons

I would love to use Redzone on Android devices or my laptop, but it's only available on iOS devices. This means we need to order more iPads, which increases the cost.

“Redzone has made a huge impact for us here in Thailand

Pros

I think it is pretty simple and user friendly. It's easy to navigate and supports multiple languages. The real time data enables quicker decision making helping us react promptly to reduce downtime.

Cons

Initially, we had limited knowledge of how the downtime codes, product groups, and manufacturing types would appear in Redzone, so we simply submitted the master data. It took a few days to get used to and understand how everything was related. However, the support team was excellent in helping us re-upload everything.

“Essential tool for our day-to-day work

Pros

Redzone makes navigating tasks and communicating a breeze, whether you're chatting with the entire plant or just a specific individual. It's a real game-changer for streamlining teamwork and ensuring everyone stays on the same page, no confusion, no hassle, just smooth communication.

Cons

The system often logs out, requiring a sign in, and sometimes we need to reset it.

“Every food production facility could benefit from Redzone

Pros

Redzone provides me with insights into line performance and allows me to oversee the reasons for line downtime. I can easily react to the data and make necessary adjustments through my team to resolve any issues.

Cons

On some products the admins who set up the run rate differ from the plan, resulting in data showing more than 120% performance which isn't realistic.

“Perspective from a dispatch lead on using Redzone

Pros

I find the Redzone software extremely simple as it simplify downtime tracking. We no longer rely on pen and paper. Making adjustments is easy, and the data is readily accessible.

Cons

There are spots in the warehouse where I cant receive a WiFi signal and sometimes the sensors can be misleading, leading to incorrect information display.

“Redzone keeps delivering

Pros

What I love the most about Redzone is how it empowers frontline workers. I've been involved in two Redzone launches and for both sites.It has made our jobs easier. It provides structure to organizations and fosters a culture of coaching employees and helping them grow professionally.

Cons

One minor drawback I have experienced with Redzone is occasional app bugs, but they are quickly addressed.

“Great tool that's easy to rely on

Pros

Implementing Redzone was surprisingly simple and the user-friendly interface made the transition even easier. The Redzone coaches were the real MVPs, though. Their professionalism and deep knowledge of both the software and manufacturing processes made the whole experience feel effortless. Big props to their team for making us feel so supported!

Cons

I can't think of any cons. Redzone offers a great product.

“Redzone consistently brings great results

Pros

The biggest impact was the structured downtime recording which sensitized us to the importance of stopping machines for valid reasons. Improved communication between departments and shifts was another major benefit. Overall, Redzone is the easiest software for employees at every level. Integration was easy, and everyone quickly adapted to it.

Cons

Like any integration with new software, there are challenges but the support team and coach were very responsive to all of our queries.

“Redzone compliance has made my job so much easier!

Pros

I love having all our quality and production records in one place. It eliminates the need to track down supervisors and operators for missed checks. Having Redzone on my tablet makes it easier to communicate and stay informed about plant issues even when I'm not onsite. The coaching provided is excellent and they are extremely helpful. Initially I had some reservations about the investment in Redzone but with the coaching, it has become effortless!

Cons

As an Android user I would like to be able to use the app on my phone instead of carrying a tablet.

“Quality Assurance best friend!

Pros

The software is customizable and easy to use for all levels of the company,I really appreciated the support I received from my Redzone Coach in helping me build the critical mass needed for full adoption by our site team. Its often challenging to gather the necessary momentum for these deployments but our coach was an expert at encouraging participation from resistant employees.

Cons

The initial configuration is based on SAP information, triggered by calendar combinations.

“Quality Deployment

Pros

The Redzone coach I had was hands down the best.

Cons

I was not able to copy over triggers which was a limitation.

“The shiny new Redzone system is so easy to use

Pros

I personally find Redzone extremely straightforward to navigate. The interface has a sleek appearance and I easily locate the desired information and historical reports. This greatly aids in comprehending and addressing any issues. It also facilitates internal communication.

Cons

I have concerns about anyone being able to start a job or enter a downtime problem at any location. It opens the possibility of someone tampering with the system. We need to ensure that doesn't happen.

“Redzone is giving light at the end of the tunnel

Pros

I appreciate the ability to assess the performance of each huddle line. During the huddle, I can directly communicate with the leader of each line, who informs me about any issues they are facing. This allows me to provide support to the appropriate person. By making minor adjustments during each review, we are progressing in the right direction.

Cons

The huddle feature is excellent, but when the line is busy it creates additional pressure for everyone. Our top priority is completing orders, and I would love to have access to it on my phone, but unfortunately, it's not available for Android.

“my daily go to tool, production section manager

Pros

Redzone provides me with a comprehensive view of how my section is performing. I no longer need to spend every day running around to speak with my line leaders; I can efficiently manage my lines with the help of Redzone. Our regular huddles enable us to make minor adjustments to optimize our lines and collectively reach our goals.

Cons

It took me some time to understand the huddle and start reaping its benefits. Initially, I was reluctant to participate, considering it extra work. However, as time went on and our production lines improved, I began to realize the importance of huddling.

“Great tool and it provides great factory insights, voice of a shift manager

Pros

I appreciate Redzone because it offers an overview of the production lines. However, it is important that users are properly trained and enter accurate information. If incorrect data is entered, we may encounter quality issues and lose track of our progress. Nevertheless, the system is user friendly enough to identify and rectify any inaccuracies, ensuring appropriate training is provided to the responsible individuals.

Cons

We still need to ensure that our line leaders receive proper training on the system. Additionally, it takes extra time for new employees to familiarize themselves with the system. The language support is limited, and not all languages are covered.

“Comment from a despatch team point of view on using Redzone

Pros

I work in the dispatch area, which is separate from the danger zone. Redzone has significantly improved our communication. We can instantly view when the high risk area experiences downtime and the reasons behind it. Likewise, if we encounter a stoppage, the high risk area can also see it. We no longer need to resort to loud noises and gestures through the glass partition.

Cons

There was a tendency to solely blame dispatch for all the downtime, but the data showed that it wasn't the case 100% of the time. This helped us identify the root causes of problems, and both sides started working together towards resolution.

“Happy leader that's using Redzone everyday!

Pros

All the necessary information is easily accessible on the iPads and TV displays throughout the shop floor. Updates occur instantly, and everyone has control over their tasks. The app effectively connects different departments and individuals, promoting efficient communication. We can effortlessly send messages within the app, and raising issues is a breeze.

Cons

The sensors can be incredibly frustrating when they provide incorrect information. Unfortunately theres nothing we can do from the production side except wait for an engineer to resolve the issue. Its quite disappointing to have such a great system rendered useless in the meantime.

“really good software and great coaching support

Pros

The system provides real time data, which is easily understandable. All departments are now synchronized and operating with a common focus on OEE (Overall Equipment Efficiency). It brings joy to see our live performance, and we even engage in friendly internal competition.

Cons

I wish the system refreshed a bit faster. Currently, theres a 30 second time delay between the product passing the sensors and the information appearing on the TV displays. Having this system earlier would have been fantastic.

“Area manager experience on using Redzone

Pros

From a management perspective, the system offers detailed and accurate data, which greatly assists in resolving daily issues. Realtime interaction with others is facilitated, and even small gestures like a high five can mean a lot to the team.

Cons

Honestly, I cannot think of any areas where I dislike the system. Like any new system, it takes time, practice, and daily usage to master the skills. So far it has been a very pleasant journey, and the system enables us to react quickly to problems.

“i really enjoy using Redzone!

Pros

Redzone grants me an overview of the entire shop floor. Even when I need to step away from the warehouse, I can still oversee the area and provide support where necessary.

Cons

I'm extremely satisfied with the overall system, but once the 90s day package is completed, its up to our internal engineers to maintain the sensors. These sensors are crucial to our success, and if they provide inaccurate information, we will be left in the dark.

“voice from a front line team leader in a food factory

Pros

Redzone is userfriendly allowing me to monitor my line's performance via the Apple TV in the office, even when I am not on the shop floor. Witnessing my performance every day brings satisfaction and it's delightful to stay in the "Green." Entering downtime reasons and making changes if any mistakes occur is a simple task.

Cons

The only thing I don't like is that Redzone is limited to Apple devices, and I only have an Android phone. Consequently, I can't access Redzone on my phone. Additionally, the sensors sometimes give faulty readings, requiring intervention from an engineer.

“Greenday everyday with Redzone!

Pros

The system is effortless to use. After learning the login process and updating my details, using it daily is a breeze. All the relevant information is displayed on one screen. I can easily identify the top downtime, monitor my line's speed, track the product I'm manufacturing, and assess my progress. The Apple TV provides a visually appealing overview of how other areas are performing.

Cons

Since its not available on Android devices, I would like to be able to monitor how the line is performing even when I'm not at work. It also relies on a good Wifi connection but there are Wifi dead zones in my area, so I have to move around to stay connected.

“Using Redzone from a production point of view !

Pros

Redzone provides detailed insights into the reasons behind each machine's downtime. It encourages team leaders to promptly enter downtime reasons, facilitating smoother information flow between departments.

Cons

The positioning of the sensors can sometimes be misleading, leading to issues where they don't detect the product. It takes time to ensure the sensors are set up correctly and their sensitivity might require adjustment.

“Redzone is making my life easier!

Pros

The system is highly visual, displaying line performance and hourly productivity. It fosters a healthy internal competition, motivating staff to improve their performance. We effectively solve daily problems by leveraging real time data.

Cons

I'm extremely happy with Redzone overall. However, the sensors have been causing some issues, and the service level of our contractor should improve since the system relies on the sensors to provide accurate data.

“Redzone in a sandwich factory!

Pros

Redzone has proven immensely useful on the shop floor, offering vital information for workplace improvement, including real time data. When a downtime event is displayed on the TV, we can promptly take action.

Cons

The kaizen function is a bit difficult to understand, and it requires more training and practice. Once a fishbone diagram is created it cannot be deleted or edited.

“Honest Redzone experience

Pros

The system is remarkably simple easy to use, requiring only a few clicks to start a shift and begin my production run. I can easily determine if I'm ahead or behind schedule and report any downtime to my manager.

Cons

The systems full visibility means I need to stay on top of my game. If my line is running slowly, there are no more excuses. It adds a bit of pressure to the job but it also motivates me to run my line more efficiently.

“Redzone improves our communication

Pros

Redzone allows me to use my phone to monitor our performance. The live data enables swift reactions when the line is underperforming. Additionally, we can easily escalate issues to different departments during our daily meetings using Redzone.

Cons

The mobile app has limited functionality. For example, I can't initiate a huddle using the app. Some people take longer to learn the system especially non English speakers due to the limited language options available.

“Redzone is changing the way we work

Pros

With new TVs and iPads, Redzone has made our daily tasks more engaging. We now have access to live information, allowing us to monitor our performance and identify areas for improvement. The system helps us foster a more efficient work environment.

Cons

I mostly work with manual locations, unlike the sensor locations where everything relies on manual input. Its crucial to ensure we enter the correct information into the system but theres no way to prevent people from cheating.

“Redzone experience for section leader in a fruit packing factory

Pros

I thoroughly enjoy the huddles as they provide an opportunity to interact with my team leaders. I can review relevant data and pinpoint issues on the line, while also understanding how I can support my team members in running the line more effectively.

Cons

The system doesnot allow us to set the product T Max when starting product runs. This function is restricted to admin users, and it takes some time to get used to this aspect of the system.

“Redzone in the fruit packaging industry

Pros

Redzone is exceptionally easy, providing a visual representation of our factory. We can monitor live data, enabling quick reactions to any issues that arise. The system has improved communication and collaboration among team members, leading to a more efficient and productive work environment.

Cons

The contractor we hired has been disappointing. They made promises to come and complete the snag list but never showed up. Consequently, we have been working with poor-quality data.

“Redzone giving us more transparent data

Pros

We appreciate the easiness and highly customizable nature of the Redzone admin app. It has made our coaching experience with the onsite coach effective and efficient. The compliance module has guided us towards a paperless environment, making data retrieval a breeze.

Cons

Redzone is only limited to Apple devices which are expensive. The initial project calls were not very detailed and we needed a better understanding of the system to provide the right data for upload.

“Redzone compliance from the Halal food production team

Pros

Redzone has positively impacted worker productivity by monitoring quality checks. In the past, paper checks could be easily neglected or filled in at the workers' discretion. With Redzone, checks are programmed to ensure they are completed and any missed checks are recorded. The dashboard simplifies management, allowing us to view checks on one page and easily manage exceptions.

Cons

Some situations are not very practical and we have to adjust our working habits to accommodate the system. For instance when counting units and entering the data on paper, we can mark in increments and provide the final value at the end. However, with Redzone, we can only enter the final value, which could lead to potential mistakes.

“Redzone paperless transition journey

Pros

Redzone has facilitated our transition to a paperless system, resulting in cost savings on paper and providing more accurate and reliable data. We have the flexibility to program checks according to our preferences and monitor their completion by the designated individuals. The app also streamlines the filtering and searching of historical data, eliminating the need for extensive administrative work in digitizing paper records.

Cons

We encountered difficulties in copying specific sections of the data sheets, particularly triggers and the capability to mass upload option lists. This limitation becomes evident when we need to set up triggers for locations with multiple SKUs running simultaneously.

“Redzone paperless journey

Pros

Redzone has eliminated the need for paperwork and saved us hours of manual work. Data retrieval is effortless, and the system allows us to design triggers for failed checks, ensuring the appropriate users are notified to take corrective actions.

Cons

Setting up the paperless checks took a significant amount of time. We had to prepare different option lists, product specifications and data items. However this is a one-off process, and we can easily make changes at a later stage.

“Redzone saved my time!

Pros

Previously, we relied on manual processes for everything, which consumed significant hours of administrative work. Since implementing Redzone, we now have instant access to production data, allowing us to utilize our time more effectively. The system's ease of use and the support provided during coaching sessions have been exceptional.

Cons

It takes some time to get used to and learn about the admin app.The initial setup requires precise data to be uploaded into the system. During huddles or meetings, there can be a bit of pressure to type a lot of information in a short amount of time.

“Redzone compliance experience

Pros

Redzone has facilitated communication between different departments, streamlining the process. The tablets have made production and health & safety checks more convenient, even offline.

Cons

Upfront, it requires a substantial time investment to prepare the compliance templates. Additionally, additional training is needed for Power BI/cloud reports. The software also has certain limitations.

“Great product but very expensive

Pros

The compliance module is an excellent tool for paperless documentation of various quality information, such as photos, videos, and text. The timing functions ensure timely execution of quality checks, and creating new checks is relatively straightforward. There is a wide range of structures and formats available, allowing thorough and efficient documentation of any task. The downtime communication, problem tracking, and communication tools (like huddles) are highly effective.

Cons

Our environment is not complex or highly automated. It's a fairly simple system so tracking OEE wasnot very impactful and probably not worth the high cost.

“Redzone Overview at THEM

Pros

I appreciate the at a glance information on machine performance and the excellent coaching provided by the Redzone team.

Cons

Redzone Sales exaggerated the effectiveness of Redzone in inventory management according to our management team.