Mestric
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Overview
Mestric provides real-time production monitoring for manufacturing facilities, helping teams raise output quality while lowering operating costs. Although full benefits depend on connecting all shop-floor machines, its detailed OEE tracking and instant stop notifications make it a strong choice for production floors seeking better visibility and control.
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Starting Price
Custom
Mestric Specifications
- Production Planning
- Quality Control
- Work Order Management
- Shop Floor Control
What Is Mestric?
Mestric is a Manufacturing Execution System (MES) and smart-factory platform designed to provide manufacturers with a system that turns production floor equipment into a connected smart factory environment. The software gives production teams real-time visibility into machine status, quality parameters, and shop-floor performance, replacing manual records with accurate operational data.
The software also tracks production Key Performance Indicators (KPIs) by shift, product, and time period and provides financial and production-cost reporting to help manufacturers spot cost inefficiencies early. Production planning capabilities within Mestric allow teams to compare actual production with planned output and better understand production capacity and limitations.
What Is Mestric Best For?
The platform is known best for its ‘Production Equipment Monitoring’, which gives manufacturers real-time visibility into the status, efficiency, and downtime of every connected machine, production line, and industrial device. This continuous monitoring helps production managers catch issues quickly and keep the shop floor operating at its full potential.
How Much Does Mestric Cost?
Mestric pricing typically falls between $500 and $2,500/production site/month, according to industry benchmarks for similar manufacturing execution and smart factory solutions.
Following are the additional estimated costs you need to consider before planning:
- MES Setup And Machine Connectivity: $2,000–$15,000 one-time - Covers machine connections and initial setup
- ERP And System Integrations: $500–$3,000/month - Covers ERP and production system integrations
- Advanced Analytics And AI: $300–$1,500/month - Covers advanced analytics and AI-based insights
- Multi-Site Deployment And Customization: $1,000–$5,000/month - Covers multiple sites and custom workflows
Disclaimer: Pricing references are based on publicly available third-party information and industry benchmarks. Actual costs may vary.
Mestric Integrations
The vendor has not listed any available third-party integrations for this software.
How Does Mestric Work?
Here is how you can get started with Mestric after logging into the system:
- Access the main dashboard to view real-time machine status, efficiency, and downtime across the production floor
- View quality and parameter monitoring screens to check produced items against set production standards
- Check production realization data to compare actual output against planned targets by shift or product
- Review machine stop alerts to identify equipment issues as soon as they occur
- Open the OEE dashboard to track current and historical machine efficiency data
- Track work order progress screens to see time and cost status for each production operation
- Generate management KPI reports to review quality, utilization, downtime, and cost data across the facility
- Export visualized production data to support further process planning and decision-making
Who Is Mestric For?
Mestric software is suitable for organizations in industries such as:
- Plastics manufacturing
- Automotive components
- Pharmaceutical manufacturing
- Glass manufacturing
- Packaging manufacturing
- Medical device manufacturing
- Industrial machinery
Mestric Use Cases
Based on our analysis of Mestric's industry cases and current capabilities, we have identified key scenarios where this software is a good fit for plastics, tooling, and discrete manufacturing operations:
1. Injection Molding Facilities Replacing Manual Efficiency Tracking
Plastic injection molding operations often rely on manager estimates to gauge machine utilization, leading to inaccurate figures that can sit well below actual potential. Mestric's real-time monitoring replaces this guesswork with continuous efficiency data pulled directly from the machines. Production teams gain full insight into floor operations at scale, reducing undetected errors and helping close the gap between reported and actual performance.
2. Operations Correcting Inaccurate OEE And Downtime Reporting
Facilities that calculate Overall Equipment Effectiveness (OEE), scrap rates, and downtime from manager reports often find these metrics unreliable for decision-making. Mestric's real-time data collection gives production teams accurate downtime and efficiency figures tied to each individual machine. Mestric's Poclain case study specifically describes this use case and reports a 4.3% OEE increase over three years following implementation.
3. Multi-Department Manufacturers Improving Work Order Visibility
Operations spanning several departments, such as cutting and finishing, often depend on verbal updates and individual memory to track work order status. Mestric's terminal and QR-code-based recording lets employees log the start, interruption, and completion of each operation as it happens. This approach suits manufacturers running several parallel work operations that need a transparent, real-time view of production status across departments.
Is Mestric Right For You?
Looking for a system that turns scattered shop-floor data into one clear source of truth? Mestric is built for plastics, automotive, and industrial manufacturers that need accurate, real-time visibility into machine performance, quality, and costs instead of relying on manager estimates and paper records.
The software connects with existing ERP, CRM, and HRM systems and supports facilities with dozens of connected machines. Trusted by manufacturers including Poclain Hydraulics, Hella, and Volkswagen, Mestric has helped production teams reduce downtime and improve OEE.
Still not sure if the software is right for you? Contact us at (661) 384-7070, and we will help you make the best decision regarding Mestric features and more.
Mestric Features
Production Quality Monitoring
Mestric checks the parameters and quality of produced items against real-time machine data as items leave the line. Vision-based inspection methods can flag deviations early and even signal when equipment needs maintenance or retooling. This gives quality teams the information needed to act before minor issues affect entire production batches.
Production Planning
The platform tracks performance metrics per shift, product, or any chosen time period and compares actual results against planned production targets. Production managers can gain a clearer picture of current capabilities and limitations across the shop floor. This visibility supports better scheduling decisions and helps teams close the gap between planned and actual output.
Downtime Prevention
Mestric notifies production personnel in real time whenever a machine stops working or begins acting up, allowing staff to respond quickly. Teams can also review the history of past production stops to spot recurring causes before they repeat. This reduces lost production time and keeps output closer to planned targets throughout each shift.
Work Order Tracking
Mestric displays customized views of work order progress across each production operation so managers can see status at a glance. The system estimates how much time and money is being lost when the floor falls behind schedule and predicts when tasks will finish. Changeover planning also becomes more accurate, which demands less manual coordination between shifts.
Pros And Cons of Mestric
Pros
Detects production stops instantly to reduce equipment downtime
Monitors quality parameters to maintain consistent production standards
Tracks work order progress to improve production planning accuracy
Cons
Predictive maintenance accuracy depends on consistent data
Custom environments may require additional setup before deployment
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Frequently Asked Questions
What types of pricing plans does Mestric offer?
Mestric pricing typically falls between $500 and $2,500/production site/month. Request a personalized Mestric price quote.
What languages does Mestric support?
Mestric supports multiple languages, including English, Slovenian, German, and Hungarian.
Does Mestric offer an API?
No, Mestric does not provide API access.
Does Mestric have a mobile app?
No, Mestric does not offer a dedicated mobile app.
Who are the typical users of Mestric?
Mestric serves plastics, automotive, pharmaceutical, glass, and packaging manufacturers, among other industrial producers.
What level of support does Mestric offer?
Mestric offers support through phone, email, and contact form.
What other systems does Mestric integrate with?
The vendor has not listed any available third-party integrations for this software.