Production Process

ProductionACE collects and analyzes real-time machine data to accurately measure all production losses. This feature specifically identifies the causes of operational stops and system inefficiencies. The resulting analysis helps organizations eliminate the root causes of downtime and reduce manufactured rejections.

OEE monitoring manages the status of production, personnel and equipment in real-time. The feature analyzes collected data to pinpoint specific performance deficiencies in facility operations. This ongoing analysis supports the key goal of improving overall efficiency in discrete parts manufacturing.

The system uses a visual production scheduler to create accurate and practical forecasts for operations. This scheduler links the master production schedule directly to the shop floor via the ERP Interface. This ability to adjust scheduling instantly ensures the provision of accurate job completion forecasts.

ProductionACE software oversees all maintenance scheduling based on the machine’s actual use, not just the date. It uses key data from the equipment to run hours and the recorded count of its production cycles. This ensures that maintenance needs are predicted and handled proactively based on actual machine activity.

The production reporting feature automatically captures and ensures the continuous flow of manufacturing data directly from the shop floor. This design removes the need for operational staff to manually collect data. This automation minimizes mistakes from manual data entry and provides accurate, immediate reports.